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Abstract Herein high-strength composites are prepared from elemental sulfur, sunflower oil, and wastewater sludge. Fats extracted from dissolved air flotation (DAF) solids were reacted with elemental sulfur to yield compositeDAFS(10 wt% DAF fats and 90 wt% sulfur). Additional composites were prepared from DAF fat, sunflower oil and sulfur to giveSunDAF_x(x = wt% sulfur, varied from 85–90%). The composites were characterized by spectroscopic, thermal, and mechanical methods. FT-IR spectra revealed a notable peak at 798 cm^–1indicating a C–S stretch inDAFS,SunDAF₉₀, andSunDAF₈₅indicating successful crosslinking of polymeric sulfur with olefin units. SEM/EDX analysis revealed homogenous distribution of carbon, oxygen, and sulfur inSunDAF₉₀andSunDAF₈₅. The percent crystallinity exhibited byDAFS(37%),SunDAF₉₀(39%), andSunDAF₈₅(45%) was observed to be slightly lower than that of previous composites prepared from elemental sulfur and fats and oils.DAFSandSunDAF_xdisplayed compressive strengths (26.4–38.7 MPa) of up to 227% above that required (17 MPa) of ordinary Portland cement for residential building foundations. The composite decomposition temperatures ranged from 211 to 219 °C, with glass transition temperatures of − 37 °C to − 39 °C. These composites thus provide a potential route to reclaim wastewater organics for use in value-added structural materials having mechanical properties competitive with those of commercial products. 

Over 80 MT of elemental sulfur, a byproduct of fossil fuel desulfurization, are generated annually. This has spurred the development of high sulfur content materials (HSMs) via inverse vulcanization as a productive pathway towards sulfur utilization. In this study, we evaluate the antimicrobial performance of SunBG90, an HSM made from brown grease and sulfur, as tiles or infused into fabric squares. The static antimicrobial activity of SunBG90 tiles was assessed, revealing excellent efficacy against Gram-positive bacteria, with reductions of 96.84% for Staphylococcus aureus and 91.52% for Listeria monocytogenes. The tiles also exhibited strong antifungal activity, reducing Candida auris by 96.20% and mold (fumigatus) by 83.77%. In contrast, efficacy against Gram-negative bacteria was more variable, with moderate reductions for Escherichia coli (61.10%) and Salmonella enteritidis (62.15%), lower activity against Campylobacter jejuni and Salmonella typhi, and no effect on Clostridium perfringens. Under dynamic conditions, SunBG90-infused fabrics achieved a near-complete inhibition of L. monocytogenes (99.91%) and high reduction of E. coli (98.49%), along with a 96.24% inhibition of Candida auris. These results highlight the potential and limitations of SunBG90 for antimicrobial applications, emphasizing the need for further optimization to achieve consistent broad-spectrum activity. 

Plastics and composites for consumer goods often require flame retardants (FRs) to mitigate flammability risks. Finding FRs that are effective in new sustainable materials is important for bringing them to the market. This study evaluated various FRs in SunBG90 (a composite made from triglycerides and sulfur)—a high sulfur-content material (HSM) promising for use in Li–S batteries, where flame resistance is critical. SunBG90 was blended with FRs from several classes (inorganic, phosphorus-based, brominated, and nitrogen-containing) to assess compliance with UL94 Burning Test standards. Inorganic FRs showed poor flame retardancy and lower mechanical strength, while organic additives significantly improved fire resistance. The addition of 20 wt. % tetrabromobisphenol A enabled SunBG90 to achieve the highest flame retardancy rating (94V-0), while also enhancing wear resistance (52 IW, ASTM C1353) and bonding strength (26 psi, ASTM C482). Selected organic FRs also enhance compressive strength compared to the FR-free SunBG90. This research highlights the potential of HSMs with traditional FRs to meet stringent fire safety standards while preserving or enhancing the mechanical integrity of HSM composites. 

ABSTRACT Brown grease (BG) is a high‐free fatty acid (FFA) waste coproduct from the food industry that remains largely unexploited. Herein, we describe a design strategy to upcycle BG into high sulfur‐content materials (HSMs) via inverse vulcanization, circumventing the need for costly transition metals or food‐grade compatibilizers. First, BG was esterified with methyl or allyl groups, yielding MeBG and aBG, respectively. This modification masked the polar carboxylic acids and enhanced miscibility with molten sulfur. Subsequent inverse vulcanization produced remeltable HSMs at 80 or 90 wt% sulfur with uniform elemental distributions by SEM–EDX. FT‐IR spectroscopy revealed the consumption of C=C moieties and the formation of C–S bonds, signifying robust cross‐linking. Thermal analysis (TGA, DSC) indicated good thermal stability (T_d,5%up to 223°C) and glass transitions characteristic of polysulfide networks. Mechanical evaluations demonstrated compressive strengths up to 19.2 MPa, exceeding the minimum requirement for residential foundation‐grade cement (17 MPa) and rivaling previously reported HSMs containing similarly high sulfur content. Notably, MeBG and aBG incorporate organics comprising up to 97 wt% BG, significantly improving the upcycled mass efficiency relative to earlier BG‐based composites. This esterification‐driven approach thus offers a practical, scalable pathway to convert low‐value BG into advanced materials with tunable thermomechanical properties. 

This study evaluates the use of post-consumer fast-food restaurant waste and elemental sulfur to create high-strength composite materials. Compressive strengths exceed those of C62 building brick and flexural strengths are competitive with OPC. 

The unique properties and sustainability advantages of sulfur polymer cement have led to efforts to use them as alternatives to traditional Portland cement. The current study explores the impact of environmental stresses on the strength development of polymer composite SunBG90, a material composed of animal and plant fats/oils vulcanized with 90 wt. % sulfur. The environmental stresses investigated include low temperature (−25 °C), high temperature (40 °C), and submersion in water, hexanes, or aqueous solutions containing strong electrolyte, strong acid, or strong base. Samples were analyzed for the extent to which exposure to these stresses influenced the thermo-morphological properties and the compressional strength of the materials compared to identical materials allowed to develop strength at room temperature. Differential scanning calorimetry (DSC) analysis revealed distinct thermos-morphological transitions in stressed samples and the notable formation of metastable γ-sulfur in hexane-exposed specimens. Powder X-ray diffraction confirmed that the crystalline domains identified by DSC were primarily γ-sulfur, with ~5% contribution of γ-sulfur in hexane-exposed samples. Compressive strength testing revealed high strength retention other than aging at elevated temperatures, which led to ~50% loss of strength. These findings reveal influences on the strength development of SunBG90, lending important insight into possible use as an alternative to OPC. 

High sulfur-content materials (HSMs) formed via inverse vulcanization of elemental sulfur with animal fats and/or plant oils can exhibit remarkable mechanical strength and chemical resistance, sometimes superior to commercial building products. Adding pozzolan fine materials—fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBFS), or metakaolin (MK)—can further improve HSM mechanical properties and stability. Herein, we detail nine materials comprised of rancidified chicken fat, elemental sulfur, and canola or sunflower oil (to yield CFS or GFS, respectively) and, with or without FA, SF, GGBFS, or MK. The base HSMs, CFS90 or GFS90, contained 90 wt% sulfur, 5 wt% chicken fat, and 5 wt% canola or sunflower oil, respectively. For each HSM/fine combination, the resulting material was prepared using a 95:5 mass input ratio of HSM/fine. No material exhibited water uptake >0.2 wt% after immersion in water for 24 h, significantly lower than the 28 wt% observed with ordinary Portland cement (OPC). Impressively, CFS90, GFS90, and all HSM/fine combinations exhibited compressive strength values 15% to 55% greater than OPC. After immersion in 0.5 M H2SO4, CFS90, GFS90, and its derivatives retained 90% to 171% of the initial strength of OPC, whereas OPC disintegrated under these conditions. CFS90, GFS90, and its derivatives collectively show promise as sustainable materials and materials with superior performance versus concrete. 

Ordinary Portland Cement (OPC) production consumes tremendous amounts of fresh water and energy and releases vast quantities of CO2 into the atmosphere. Not only would an alternative to OPC whose production requires no water, releases little CO2, and consumes less energy represent a transformative advance in the pursuit of industrial decarbonization, but the greater availability of safe drinking water would lead to significantly improved public health, particularly among vulnerable populations most at risk from contaminated water supply. For any OPC alternative to be adopted on any meaningful scale, however, its structural capabilities must meet or exceed those of OPC. An inverse vulcanization of brown grease, sunflower oil, and elemental sulfur (5:5:90 weight ratio) was successfully modified to afford the high-sulfur-content material SunBG90 in quantities > 1 kg, as was necessary for standardized ASTM and ISO testing. Water absorption (ASTM C140) and thermal conductivity (ISO 8302) values for SunBG90 (<1 wt% and 0.126 W·m−1·K−1, respectively) were 84% and 94% lower than those for OPC, respectively, suggesting that SunBG90 would be more resistant against freeze-thaw and thermal stress damage than OPC. Consequently, not only does SunBG90 represent a more environmentally friendly material than OPC, but its superior thermomechanical properties suggest that it could be a more environmentally robust material on its own merits, particularly for outdoor structural applications involving significant exposure to water and seasonal or day/night temperature swings. 

Abstract Rancid animal fats unsuitable for human or animal food production represent low‐value and abundant, yet underexploited organic chemical precursors. The current work describes a strategy to synthesize high sulfur‐content materials (HSMs) that directly utilizes a blend of partially hydrolyzed chicken fat and plant oils as the organic comonomers, following up on analogous reactions using brown grease in place of chicken fat. The reaction of sulfur and chicken fat with either canola or sunflower oil yielded crosslinked polymer composites CFS_xor GFS_x, respectively (x = wt% sulfur, varied from 85%–90%). The composites exhibited compressive strengths of 24.7–31.7 MPa, and flexural strengths of 4.1–5.7 MPa, exceeding the value of established construction materials like ordinary Portland cement (compressive strength ≥17 MPa required for residential building, flexural strength 2–5 MPa). The composites also exhibited thermal stability up to 215–224 °C. The simple single‐step protocol described herein represents a way to upcycle an affordable and previously unexploited animal fat resource to form structural composites via the atom economical inverse vulcanization mechanism. 

This paper is review with 119 references. Approaches to supplant currently used plastics with materials made from more sustainably-sourced monomers is one of the great contemporary challenges in sustainable chemistry. Fatty acids are attractive candidates as polymer precursors because they can be affordably produced on all inhabited continents, and they are also abundant as underutilized by-products of other industries. In surveying the array of synthetic approaches to convert fatty acids into polymers, those routes that produce organosulfur polymers stand out as being especially attractive from a sustainability standpoint. The first well-explored synthetic approach to fatty acid-derived organosulfur polymers employs the thiol-ene click reaction or the closely-related thiol-yne variation. This approach is high-yielding under mild conditions with up to 100% atom economy and high functional group tolerance. More recently, inverse vulcanization has been employed to access high sulfur-content polymers by the reaction of fatty acid-derived olefins with elemental sulfur. This approach is attractive not only because it is theoretically 100% atom economical but also because elemental sulfur is itself an underutilized by-product of fossil fuel refining. The thiol-ene, inverse vulcanization, and mechanistically-related thiol-yne and classic vulcanization are therefore discussed as promising routes to access polymers and composites from fatty acid-derived precursors.